JOMINY END QUENCH TEST PDF

The Jominy end quench test [1][2] ASTM A [3] is an extremely simple and useful test that is applicable to many materials besides steel [4][5]. This test can provide basic information on the hardenability of a material and be used for specifying incoming material for heat treatment. It can also be used to predict the expected hardness of an as-quenched heat-treated part [6] as well as specifying materials during initial product design [7]. The Jominy end quench test consists of a simple bar 25 mm in diameter by mm long. A small flange is machined at the end of the specimen for support. The bar is heat treated at normal austenitizing temperatures for the specific alloy for approximately one hour.

Author:Tojahn Kagakasa
Country:Spain
Language:English (Spanish)
Genre:Marketing
Published (Last):23 February 2009
Pages:194
PDF File Size:3.58 Mb
ePub File Size:5.11 Mb
ISBN:826-4-21859-805-2
Downloads:48250
Price:Free* [*Free Regsitration Required]
Uploader:Kazranos



The Jominy end quench test [1][2] ASTM A [3] is an extremely simple and useful test that is applicable to many materials besides steel [4][5]. This test can provide basic information on the hardenability of a material and be used for specifying incoming material for heat treatment. It can also be used to predict the expected hardness of an as-quenched heat-treated part [6] as well as specifying materials during initial product design [7].

The Jominy end quench test consists of a simple bar 25 mm in diameter by mm long. A small flange is machined at the end of the specimen for support. The bar is heat treated at normal austenitizing temperatures for the specific alloy for approximately one hour. The specimen is removed from the furnace, and hung in a special fixture Figure 1. As soon as the specimen has been hung in the fixture, a water valve is turned on, allowing water to cool the bottom of the specimen the quenched end. A gradient of quench rates occurs along the length of the sample, with the quenched end exhibiting the highest quench rate and distances away from the quenched end showing progressively slower quench rates Figure 2.

Once the specimen has cooled, two flats the length of the specimen are machined on opposite sides of the bar. This data is then plotted as a function of distance from the quenched end. An example of the Jominy end quench plots for several alloys is shown in Figure 3. In Figure 3, it can be observed that, at identical quench rates or distance from the quenched end of the Jominy end quench specimen , the hardness of each of the alloys is different.

This very clearly shows the differences in hardenability of the different alloys. There will be a range of Jominy data depending on the chemistry of the alloy. This is illustrated in Figure 4. This data can be useful for determining the minimum hardenability needed for parts. To determine this, it would be necessary to consult the Lamont [8] charts. In these charts, the hardness of round bars of different thickness is correlated to the Jominy end quench data Figure 5.

For instance, if the needed as-quenched hardness at the center of a 2. One of the drawbacks of this is the value of the Grossman H-value [9]. Often it is not known. However, it usually can be determined from cooling curve data or from your oil supplier. This will be the subject of another article. Assuming that the Grossman H-Value is known either from calculation or from the quenchant supplier, this data can be used to predict the expected hardness, or to select an alloy to be used for a possible part.

From Figure 5, the surface hardness would correspond to J4, and the center hardness would correspond to J9. A tabulation of Jominy end quench data would be examined [10], and an alloy would be chosen that satisfies the required surface and center hardnesses at those distances from the quenched end. In the same fashion, after a material has been chosen, the data can also be used to select a quenchant to be used to achieve the desired surface and core properties.

This is useful to ensure that, once the part has been designed, it can be manufactured and not be prone to cracking or distortion. In this short article, the Jominy end quench test has been described. The method of conducting the test has been briefly discussed.

The practical application of the data provided in the Jominy end quench test to specifying minimum hardenability requirements for incoming material for heat-treated parts was illustrated using Lamont charts. The selection of material for a part, based on the center and surface hardness, and a typical quenchant were also illustrated.

In summary, the Jominy end quench test is a powerful and data-rich test method that can be used by heat treaters, quality engineers, and designers to ensure that a part is made to specification.

Should there be any questions on this, or if you have suggestions for topics to be discussed, please contact the editor or myself. Sign in. Log into your account. Password recovery.

Recover your password. Thursday, June 4, Contact Media Kit. Forgot your password? Get help. Thermal Processing Magazine. Understanding the technology is key to proper use. Troubleshooting induction hardening problems: Part 2. Surface stress is key in rolling contact fatigue. Troubleshooting induction hardening problems: Part 1. Commercial Heat Treaters. Share on Facebook. Predicting hardness by the Grossman H-Value.

Going viral: Outside-the-box research into sterilizing N95 masks for re-use May 15, Heat work to the fore April 15, Pyrometry — A Different Take March 15, Editor Picks.

Hardening depth measurement September 15, September 15, Popular Articles. Machining graphite components May 15, Popular Columns. The versatility of the pit furnace April 15, Privacy Policy.

All rights reserved.

HARLAN TARBELL PDF

The Jominy End Quench Test

Microstructures observed in the Jominy end-quench test of a 0. Pearlite, the darker constituent, is a eutectoid mixture of ferrite and iron carbide. Schematic continuous-cooling transformation CCT diagram for an alloy steel. The cooling curves at the surface and core of a large oil-quenched component are shown. The surface will be transformed to martensite, but the core will have a bainitic structure with some martensite. Schematic of the effect of austenitizing temperature on the hardenability of steel. Higher austenitizing temperatures can coarsen the microstructure.

AFRIKAANSE IDIOME PDF

Understanding the Jominy End-Quench Test

A heat treatment that causes steel to harden is so much more than the meer plunging of hot metal into a fluid that is often a liquid. The initial red-hot state represents the austenitic condition and the subsequent cooling results in a variety of transformations that depend on the chemical composition of the steel. If the intention is to produce a martensitic structure, then the constituents of the steel must be such that the phase is obtained over the depth required. The Jominy test provides a measure of the ability of a steel to harden by transforming into martensite under set conditions, i. A standardised bar,

Related Articles