One can use our sealed quench furnace for various applications like case hardening and carburizing, carbonitriding, normalizing, annealing, ferritic nitrocarburizing, annealing and stress relieving. Furnace walls and hearth are brick-lined to ensure minimum heat loss and low skin temperature. Our sealed quench furnace has pneumatically operated doors with wedge locking in the front and stainless steel inner casing. Horizontal locking cylinders in the rear door ensures maximum sealing. An enclosed drive system with chains made of anti carburising alloy used in the charge transfer from heating to quenching chamber.
|Published (Last):||5 April 2015|
|PDF File Size:||17.97 Mb|
|ePub File Size:||13.19 Mb|
|Price:||Free* [*Free Regsitration Required]|
The multipurpose batch type chamber furnace plants or Sealed Quench Furnaces has revolutionized the heat treatment industry in the last few decades thanks to its versatility, easy integration in automatic treatment lines, providing flexibility of metallurgical processes, product mix and layout, with maximum quality heat treatment in terms of reliability, predictability and repetitiveness.
These plants are normally coupled with companion equipment like Preheating and Tempering Furnaces, Washing Machines, Stationary Table, Scissor Lifts and fully automated one or more Charge Transfer Cars- all designed for maximum reliability.
Send Enquiry. Message : Submit. Sealed Quench Furnace. Electro pneumatics 13 Sensing of various positions Of elevator, charge pusher And door. Limit switches Omron 14 Oil tank capacity Ltrs.
The surface will be provided with rust preventive coating and will be finished with neatly and attractive colour of your choice. Base support stand designed for the working height is provided.
Front door M. Plate fabricated and duly reinforced door is provided, door is brick lined. The operation of the door is pneumatic for which the necessary cylinder, FLR, solenoids, flow regulators, silencers, valves, piping etc. Suitable sealing and guide arrangements are provided for the door to prevent heat leakage. Intermediate door M. Plate fabricated and duly reinforced door is provided Door is brick lined. The operation of the door is for which the necessary cylinders, FLR, solenoids, flow pneumatic regulators, silencers, valve, piping etc.
Circulation arrangements : This will comprise of a driven by a motor mounted on the top the fan assembly will dynamically balance. The drive for the fan will be direct and the necessary stand, coupling, Bearing, cooling block etc. The fan and the Speed of the motor will be designed to give a minimum displacements to ensure uniformity at lower operating temperature.
The system will ensure that whenever the door is opened, the solenoid for the LPG is actuated and the curtain burner ignites. This will help in preventing the entry of outside atmosphere into the chambers, which is hazardous. Flow meter panel The flow meter panel will be a MS fabrication comprising of M. Plate supported on a M. All the flow meters will be mounted on the front of the M. The flow meter panel will be given rust preventive coating and will be finished with RAL Green colour. All necessary items like the pressure reducers, pressure gauges, solenoid valves, ball valves, piping and fitting will be provided, as required for the respective flow meters.
The inter connecting piping and fittings between the flow meter panel and the equipment is not considered in our scope. As a safety backup, for excess temperature control, a non-indicating controller is provided. These controllers will act in conjunction with the thermocouples provided to sense the furnace temperature. Each switch gear items is carefully designed and selected and selected to suit the application.
Control Panel This will be a self-standing, MS cubicle with hinged, front access door. The control panel will be powder coated with Siemens gray paint and the mounting plate will be orange powder coated.
The control panel will be fully wired and tested before dispatch. Mounted in front of heating chamber Automatic charger consisting of charging and discharging forks driven by geared motors.
This will help in preventing the ingress of outside atmosphere into the Chambers which hazardous. At end of every cycle air is introduce In the furnace hearing chamber for 5 min.
Alarm annunciation windows with hooter and reset button Over temperature indication Torque limiter for pusher Atmosphere circulation in the furnace heating chamber motor failure. Touch screen is provided for the operator to set the parameters like time, temperature main furnace temperature and oil tank temperature and process cycle for the process in the furnace.
One unit comprising of the pilot burner, curtain burner along with the necessary items like the solenoid valve, flame failure monitor, ignition transformer, spark plug, piping, valves etc. The flow meter panel will be a MS fabrication comprising of M. To indicate and control the furnace temperature, a digital controller is provided.
This will be a self-standing, MS cubicle with hinged, front access door.
Sealed quench furnaces
Ipsen India. With over units all over India, the Ipsen Sealed Quench furnace has clearly established itself as a market leader. Some of the reasons for our customers' trust and repeat orders:. Strict compliance to Ipsen designs and specifications From the very first furnace that we built in , our focus has been on zero deviation from the design features, principles and specifications that make the Ipsen name an international byword. No other Indian make with claims to international technology collaboration can state this with the confidence that we can.
Sealed Quench Furnace